智能制造的开发依赖于获取数据的传感器,从而使制造过程自动化,从而实现了预测性维护。为了满足北美,欧洲,日本和东南亚工业自动化市场的未来需求,Advantech已与全球半导体解决方案提供商Semtech合作,启动了Lorawan智能振动传感器。Wise-2410监视机器的表面温度并自主计算其振动特性。这有助于工厂所有者和管理员分析数据并计划主动维护或采取预防措施,以预测事件发生之前。
More accurate machine status awareness by cross-matching eigenvalues and ISO 10816-3
Wise-2410配备了最新的ARM Cortex-M4处理器,该处理器用于通过傅立叶变换功能将原始振动数据转换为光谱信息以计算振动值。用户可以通过RMS速度和特征值的ISO 10816-3标准来估算任何电动机机械设备的操作状态,例如泵,空气压缩机和风扇。Advantech还提供了其明智的工作室实用程序,用户可以通过用户友好的GUI设置操作参数,无论是阅读报告,获取温度值,振动信息,设置警报等,都可以使用Wise Studio实用程序来完成所有操作。
使用数据分析工具预测趋势和主动维护
Traditional factories rely heavily on manual inspections which consume human resources. This also means atypical real-time events are hard to detect and could lead to increased production costs and subsequent loss of competitiveness. Smart manufacturing employs IoT technologies by connecting machines and automating processes to improve manufacturing performance. Among them, predictive maintenance is a powerful feature that gives manufacturers an advantage in efficiency and trouble-free operations. According to Deloitte's research, predictive maintenance adds up to 20% of machine uptime in a plant. Wise-2410 LoRaWAN Smart Vibration Sensor can be used to monitor fixed or mobile devices and collect data 24/7. Operators can quickly view and understand the utilization rates of all devices to maximize their capacity. What’s more, through RMS, Peak, Kurtosis, and other vibration characteristic values, operating trends can be analyzed and equipment can be proactively tracked to discover the health and status of production lines and machines, preventing unwarned downtimes and learning root causes of problems in order to plan better preventive maintenance.
Low power consumption and sustainability built in
Wise-2410 is easy to set up and supports plug and play. The product can withstand wide-temperature ranges from -20 °C to 85 °C and has an IP-66 rating for dust and water ingress resistance. Even in harsh environments, collecting, calculating, and transmitting data is still unhindered. In terms of the power supply design, Wise-2410 uses a low-power consumption IC solution and is driven by two 3.6V AA lithium batteries. Under regular operating conditions (returning a packet of data every 15 minutes), the battery life can be as long as two years. Even under low power warning conditions, the power supply can still operate for up to three months.
如今,数据是任何企业的重要资产,也是合并智能制造的关键之一。随着工业互联网的速度部署加速和市场竞争变得越来越激烈,Advantech利用其强大的研发能力和深厚的行业经验来帮助希望通过数字化的行业来获得智能制造的好处。
WISE-2410 is available now. For more information, please visitWISE-2410 Product page。