实时操作管理的要求

这是一个有趣且充满挑战的时刻。

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Changing market dynamics, globalization, increasing competition and fallout from the economic downturn have upset the status quo. Unfortunately, many manufacturers will be caught flat-footed, unable to respond effectively because of the limitations of their aged plant information technology (IT) systems.

Knowledgeable manufacturers can use new information technology to break away from the pack and help them emerge from the difficulties brought on by the recent economic downturn. With the transformative power of operations IT, manufacturers can make their enterprises—and their critical value networks—the most responsive, the most flexible and most profitable, by leveraging collaborative manufacturing principles and modern operations management platforms.

通信和信息基础架构的进步使世界更加联系,为购买者提供了全球访问产品和许多服务的访问。交换想法,信息和金钱要容易得多,因此它已成为全球成本最低供应商的可靠来源材料和服务的司空见惯。

生产者在分发运营的方式上也变得更加全球化。尽管公司一直在不同地区建造工厂以服务当地市场,但如今,许多工厂已被位于近海服务,以服务于本地市场。这些投资考虑到所有因素,例如当地人工成本和技能,建筑成本以及监管部门批准的时间,对最佳地点进行全球视野。它们还为运营管理增添了复杂性。

大多数制造公司看到更多的竞争对手,并且必须处理更艰难的定价,不断变化的客户需求和更多的产品创新,同时管理更多的分布式运营并遵守越来越多的政府法规。客户要求更快的周转,较低的价格,始终如一的高质量,较小的地块,更紧密的交付时间表和条款,更多的产品,具有更多变化,组件可追溯性,产品回收,产品回收,有关正在进行中的订单的实时信息等等。他们希望他们的制造合作伙伴更加灵活和响应。在太多情况下,生产操作根本无法遵守此请求。

操作级别的制造系统并未跟上环境变化的步伐。该行业经历了一段时期,在业务系统中进行了大量技术投资,例如企业资源计划,而工厂的地板则被抛在后面。在工厂中,制造商通常积累了数百种特殊用途应用。这些应用程序中的许多人都没有人对其进行支持,很少或没有文档,并且它们可能会在过时的硬件和操作系统上运行。它们与其他系统(如果完全没有)整合在一起,并且您无法掌握内部数据。这个问题一直在增长,鉴于全球经济发生了什么,现在该承认这是灾难的秘诀了。

Enable real-time performance

领先的制造商现在优先考虑工厂的IT投资,在某些情况下,这是战略决定,即这将构成其未来几年内IT支出的大部分。

Three key drivers make this a necessity for manufacturers. First, customers continue to pressure them to be more flexible and responsive, but existing applications and plant IT infrastructure limit what manufacturers can do to respond. They need to operate as a real-time enterprise. Second, the cost of supporting the collection of legacy and custom solutions throughout their distributed networks of plants has become intolerable. This is especially vexing, considering that the bulk of this support goes to systems that are largely “part of the problem.” Third, feasible technical solutions to these problems are now finally available.

在操作中使用的实时方法必须包括三件事:技术平台,可以轻松连接到其他系统以及强大的行业特定功能的能力。

Greg Gorbach,ggorbach@arcweb.com,是马萨诸塞州迪德姆市Arc Advisory Group Inc.的副总裁。

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