Understand Asset Health to Avoid Unplanned Downtime

Asset Performance Insight, an addition to Honeywell's Connected Plant strategy, provides awareness of a wider range of assets to help industrial customers keep operations running effectively.

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Assets don’t just die; they’re killed. So says Dan O’Brien, Honeywell’s strategy and marketing director for Honeywell Connected Plant. Operators can kill their assets by not understanding early signs of failure. “If you can head off those console alarms and shutdowns, you can improve reliability and decrease unplanned downtime,” O’Brien urges.

Honeywell Process Solutions has added a new tool to its Honeywell Connected Plant offering that allows process customers to do just that. Asset Performance Insight connects an operation’s assets and equipment to the cloud and applies analytical models from Honeywell and its partners to help customers better understand asset health to avoid unplanned downtime and unnecessary maintenance.

Though Honeywell has always had the ability to monitor the condition of the process, the new technology enables customers to connect to a wider set of assets, O’Brien told me during a conversation at ARC Industry Forum last month in Orlando, Fla. It takes the Industrial Internet of Things (IIoT) to another level.

“多年来,IIOT都是关于连通性的。现在,这就是桥下的所有水。”奥布赖恩解释说,“连通性不是问题。这是如何将连接性与更广泛资产以及具有更好分析范围的更广泛的运营商结合在一起的方法。”

Predictive analytics is not about absolute time-bound pieces of information, O’Brien added. “It’s about using a more forward-looking way to understand the performance of the asset in context with what you’re doing with it.”

With that goal in mind, industry has seen an increased focus lately on asset performance management (APM) strategies, which have become critical with increasing production demands and increased availability of data from devices throughout facilities. Because of increased demand, any unplanned downtime, equipment failure or unnecessary maintenance directly impacts a customer’s bottom line.

>>O’Brien writes about creating a smarter APM strategy in Automation World’s Marchiiotsupplement.

霍尼韦尔连接工厂总经理理查德·肖(Richard Shaw)表示,运营和维护引起的设备故障占了大部分计划外的停机时间,这是霍尼韦尔连接工厂的总经理,他回到了奥布莱恩关于资产被杀害的观点。考虑到这一点,工业公司正在转向数字化转型和工业互联网(IIOT),以了解大量数据。

“We don’t have to educate customers to understand about approaching reliability differently,” O’Brien said. They are beginning to see the benefits of having a detailed understanding of the process. “Now our customers are starting to understand that they want to combine the health of the equipment with process operations to make sure they’re using the equipment most efficiently given the current asset health.”

Asset Performance Insight is the latest addition toHoneywell Connected Plant, which connects not only assets and their associated data, but people and processes as well. It’s an overarching concept that Honeywell has created to run through an enterprise, O’Brien said. Some other recent additions to the toolbox have includedImmersive Competency混合现实相结合,数据分析to create a cloud-based simulation tool for training; and个人气体安全, wearable gas detectors that integrate with Honeywell’s Experion Process Knowledge System.

Honeywell designed Asset Performance Insight to be rapidly deployed to customers through pre-configured templates, which are based on the company’s deep industry experience and real-world customer challenges enhanced with advanced analytics. “We have a breadth of connectivity, cybersecurity, people and process knowledge that uniquely differentiates us from the single-perspective competitors that we have,” O’Brien said. “And the backdrop is that process industry is our reason for existence.”

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